Bespoke Engineering Solutions, Commercial
Industrial Groundworks / Bradford

Christeyns Tanker Offload Bay & Retaining Wall

Specialist groundworks, reinforced concrete and king-post retaining works delivered within a restricted chemical-manufacturing facility.

ClientChristeyns
LocationProspect Street, Bradford
SectorChemical Manufacturing
CompletionMarch 2025
Project Overview

Turning a constrained embankment into usable infrastructure

Durkan & Sons Ltd delivered enabling works behind Christeyns’ processing plant to create a new tanker offload area and provide long-term protection to critical chemical service pipes.

The works stabilised a steep embankment with a galvanised steel king-post and precast concrete panel system. A reinforced concrete base slab was then formed and carefully tied into the existing retaining structure.

UC152×152×23Galvanised steel king posts
2.0×1.5mPrecast concrete wall panels
200mmReinforced concrete slab
C28/35Concrete with A252 mesh
Scope of Works

Specialist retaining and concrete package

Coordinated ground preparation, structural retaining works, lifting operations and concrete construction within a highly restricted industrial work zone.

01 / ENABLING

Clearance & Ground Preparation

  • Vegetation removal and site clearance
  • Reduced-level excavation
  • Embankment preparation
  • Import and compaction of MOT Type 1
  • Formation of controlled working areas
02 / RETAINING

King-Post Retaining Wall

  • Augered foundation points
  • Galvanised UC152×152×23 steel posts
  • Posts set in concrete to exact centres
  • Precast concrete panel installation
  • Long-term pipe-bank protection
03 / CONCRETE

Reinforced Base Slab

  • Timber formwork and sectional construction
  • A252 reinforcement mesh
  • 200mm-thick C28/35 concrete slab
  • Connection into the existing retaining wall
  • Finished tanker offload working area
04 / LIFTING

Access & Lifting Operations

  • Mobile-crane precast installation
  • Standard lifting plan and controlled lifts
  • Confined-access management
  • Protection of live plant services
  • Coordination around manufacturing operations
Construction Approach

Precision at every interface

Exact post centres were critical to the precast-panel fit. The wall, formwork, reinforcement and slab were sequenced around existing infrastructure so the finished works aligned cleanly with the existing retaining wall and protected the adjacent service pipes.

01 / PREPARE

Excavate & Stabilise

Clear the restricted area, reduce levels and establish a compacted working formation.

02 / SET

Install King Posts

Auger foundations and set galvanised posts in concrete to the required alignment.

03 / LIFT

Place Precast Panels

Use controlled mobile-crane lifts to install panels between the steel posts.

04 / FORM

Construct the Slab

Install formwork and reinforcement before casting the slab in planned sections.

Materials & Specification

Specified for strength and maintainability

The selected system combined durable galvanised steel, crane-installed precast concrete panels and a reinforced slab to create a robust operational area with straightforward future access.

Precast PanelsJP Concrete Ltd, 2000×1500×100mm
King PostsGalvanised UC152×152×23 sections, 2.65m long
ConcreteC28/35 concrete with A252 mesh reinforcement
FormationCompacted MOT Type 1 with timber slab formwork
Project Outcome

A safe, durable and maintainable operational area

The completed works created a stable base for tanker operations and secured the embankment alongside the chemical service pipes. A previously restricted and difficult area now provides durable, accessible infrastructure for the facility.

The king-post system provides long-term structural protection, while the integrated reinforced slab offers a clean and practical working surface for Christeyns’ operational requirements.

Planning industrial groundworks or retaining structures?

Send our team your drawings, scope or tender enquiry for an initial review.

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